Stage automation in action: How STOBER powers “The Hunger Games: On Stage”

Discover how STOBER K-Series helical bevel gearboxes help move 26-ton audience seating platforms silently and precisely for the immersive production of The Hunger Games: On Stage.

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the hunger games

FOT KME Spiegel

When audiences attend a live performance, they expect to be immersed in the story, not distracted by the technology behind it. For the production team behind The Hunger Games: On Stage, creating that seamless experience required an innovative stage automation solution capable of moving entire audience seating sections quietly, smoothly, and reliably.

To make it happen, Smart Axis Stage Engineering partnered with STOBER to develop a motion control system that allows massive seating platforms to move almost silently while carrying loads of up to 26 tons. The result is an immersive theater experience where advanced drive technology enhances the storytelling without drawing attention to itself.

Engineering an unforgettable audience experience

Adapted from Suzanne Collins’ bestselling novels and the blockbuster film franchise, The Hunger Games: On Stage transforms the world of Panem into a fully immersive, arena-style theatrical experience.

The production takes place in London’s Troubadour Canary Wharf Theatre, a £26 million venue purpose-built in just six months to host the groundbreaking show. Featuring aerial performances, live fire effects, LED walls, and a unique arena configuration, the production places audiences directly in the middle of the action.

Unlike a traditional theater, audience members aren’t simply spectators. Seating sections representing the districts of Panem become part of the performance itself, repositioning throughout the show to create new sightlines and perspectives. The effect is a more immersive and engaging experience that makes audiences feel like they’re part of the story.

Behind the scenes, making these massive seating sections move safely, smoothly, and silently required an advanced stage automation system capable of meeting some extraordinary performance demands.

The challenge: Move 26 tons without anyone noticing

Each movable seating block accommodates up to 112 audience members and handles dynamic loads of approximately 26 tons. While moving heavy loads is challenging on its own, the production team had another requirement: the audience shouldn’t notice the motion. The seating systems needed to glide quietly and seamlessly throughout the performance. Any excessive noise, vibration, or abrupt movement could break the illusion and distract from the immersive atmosphere the production was designed to create.

The challenge became even more complex when modifications to the theater design during construction reduced the available installation space. Smart Axis needed a compact, high-performance motion control solution that could deliver the required power, speed, and reliability within a significantly smaller footprint than originally planned.

The solution: Quiet, compact, and reliable motion control

Having successfully collaborated on previous entertainment industry projects, Smart Axis turned to STOBER for support.

Working together, the teams evaluated gearbox technologies and installation requirements to identify the optimal solution. The final design utilized STOBER K-Series helical bevel gearboxes, selected for their ability to deliver high torque capacity, precision motion control, and exceptionally quiet operation.

Three key features made the gearboxes particularly well-suited for the application:

  • Helical gearing for smooth, low-noise operation
  • A one-piece cast housing for exceptional torsional rigidity and durability
  • Compact dimensions that fit within the project’s stringent space constraints (think underneath theater seats!)

The right-angle bevel gearbox design worked alongside multiple drive systems to move audience seating sections in a smooth, gliding motion that remained virtually undetectable to theatergoers. Smart Axis also utilized the STOBER Configurator throughout the design process, allowing engineers to quickly generate technical documentation, product data, and drawings as project requirements evolved.

Reliability when the show must go on

In live entertainment, reliability isn’t optional.

Every performance depends on equipment functioning flawlessly, night after night, in front of a live audience. The moving seating sections are central to the production experience, meaning there is little room for error and no tolerance for unexpected downtime.

To support these demands, STOBER supplied helical bevel gearboxes for multiple motion systems throughout the theater, including seating bank drive systems, drop-and-slide mechanisms, and perimeter lift applications. Together, these systems help create the immersive environment that distinguishes the production.

Just as important as performance was compliance. Smart Axis designs must meet rigorous safety requirements and European standards, making dependable, proven drive technology essential to every project. Throughout the design and installation process, STOBER provided engineering support, product expertise, and responsive service as Smart Axis navigated design changes and evolving project requirements. The ability to adapt quickly while maintaining performance, reliability, and safety helped contribute to the successful launch of the production.

Motion solutions beyond the factory floor

When people think of motion control solutions, they often picture manufacturing equipment, robotics, packaging machinery, or machine tools. Yet the same engineering principles that power industrial automation can also create unforgettable experiences.

At The Hunger Games: On Stage, STOBER helical bevel gearboxes help move audience seating sections weighing up to 26 tons with the quiet precision required for world-class entertainment. The project demonstrates how precision drive systems can solve complex motion challenges in applications far beyond the factory floor.

Whether powering production equipment, automated machinery, robotics systems, or immersive entertainment venues, STOBER delivers the motion control solutions engineers rely on when performance matters most.

Bringing innovative ideas to life

For The Hunger Games: On Stage, the audience experiences a thrilling, immersive production where the technology remains almost invisible. Spectators notice is the story unfolding around them, but they don’t notice the engineering required to move massive seating platforms safely, smoothly, and silently throughout the performance.

By combining innovative stage engineering with STOBER’s precision motion control technology, Smart Axis transformed an ambitious creative vision into reality. It’s a powerful reminder that great motion control doesn’t just move machinery. It creates experiences.

In an industry where maintenance teams spend their days responding to equipment problems, there may be no higher compliment.

Ready to solve your toughest motion challenge?

Whether you’re designing industrial machinery, packaging equipment, robotic systems, automated production lines, or a one-of-a-kind application, STOBER delivers precision gearboxes, motors, and motion control solutions engineered for performance, reliability, and flexibility.

Contact our team to discuss your application and discover how STOBER can help bring your next project to life.

Frequently asked questions

What is stage automation?

Stage automation refers to the use of mechanical and motion control systems to move scenery, seating, lighting, performers, and other elements during a live production. These systems help create immersive audience experiences while improving precision, repeatability, and safety.

How was stage automation used in The Hunger Games: On Stage?

For The Hunger Games: On Stage, stage automation was used to move audience seating sections throughout the performance. The seating blocks, which represent the districts of Panem, reposition during the show to create an immersive arena-style experience that places spectators at the center of the action.

Why were STOBER helical bevel gearboxes chosen for this application?

STOBER K-Series helical bevel gearboxes were selected because they provide high torque capacity, smooth operation, quiet performance, and a compact footprint. These features were essential for moving audience seating platforms carrying up to 26 tons while remaining virtually unnoticed by theatergoers.

How much weight do the moving seating platforms support?

Each seating block is designed to accommodate up to 112 audience members and move a dynamic load of approximately 26 tons. The motion system must maintain smooth, reliable operation even under these demanding conditions.

Why is quiet operation important in stage automation?

In live entertainment environments, excessive noise can distract audiences and break immersion. Low-noise gearbox technology helps ensure that motion systems operate seamlessly behind the scenes, allowing audiences to focus on the performance rather than the equipment powering it.

What makes a helical bevel gearbox suitable for stage automation?

Helical bevel gearboxes combine high torque transmission with smooth and efficient operation. Their design helps reduce noise, improve positioning accuracy, and provide reliable performance in applications where precision motion control is critical.

What challenges did the project present for the engineering team?

One of the biggest challenges was adapting to changes in the theater’s design during construction, which reduced available installation space. The motion control system had to deliver the same power and performance within a much smaller footprint while maintaining reliability and safety.

How do precision motion control systems improve audience experiences?

Precision motion control systems enable large structures, such as seating platforms, to move smoothly and accurately. In immersive theater environments, this allows productions to create dynamic audience experiences without disrupting the performance.

Are motion control solutions only used in industrial applications?

No. While motion control systems are commonly used in manufacturing, robotics, packaging, and machine tools, they are also used in entertainment, stage automation, attractions, and other specialized applications that require precise and reliable movement.

What industries use STOBER motion control solutions?

STOBER solutions are used across a wide range of industries, including automation, robotics, packaging, machine tools, material handling, food processing, and entertainment applications that require high-performance drive technology.

How do compact gearbox designs benefit stage automation projects?

Compact gearboxes allow engineers to install motion systems in space-constrained environments without sacrificing performance. This flexibility is especially valuable in theater applications where equipment must often fit beneath stages, platforms, or seating structures.

Why is reliability critical in live entertainment applications?

Live productions depend on equipment performing flawlessly during every show. Reliable motion control components help minimize downtime, support safety requirements, and ensure that performances proceed without interruption.

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